Concrete Repair & Anti-Carbonation Protection for Grade II Listed Bridge

Concrete Repair & Protection, followed by Anti-carbonation Decorative Finish Background Holt Fleet Bridge is a 200-year old, Grade II listed structure which carries the busy A443 across the River Severn. Spanning 46 metres, the historic bridge was originally designed by Thomas Telford – one of Britain’s greatest engineers – and was opened in 1928. The cast… Read more

Flexcrete’s Concrete Repair Products Restore 200 Year Old Bridge

Thanks to Flexcrete, the historic Holt Fleet Bridge near Worcester has been restored to its former glory as part of a £1.1 million project to repair and strengthen the structure. Originally designed by Thomas Telford – one of Britain’s greatest engineers – and opened in 1828, this complex cast iron structure was strengthened some 100… Read more

Extending Concrete Durability in Coastal Environments

The history and demographics of the United Kingdom have been shaped by the fact that we are nation of islands surrounded by the sea, but this also poses significant challenges regarding the durability of reinforced concrete structures in coastal areas. Demands of Marine Environments Marine environments impose rigorous and unique demands on those authorities, engineers… Read more

Concrete Repair and Decorative Protection of External Walls in Taiwan

Concrete Repair and protection of 460m² of external walls in corporate colours. Background Taiwan-based USI Corporation specialises in the manufacture, processing and distribution of a wide range of chemical products, including polyethylene resins. The company’s products are used in the manufacture of a wide range of end products, including plastic bags, fishing nets, ropes, artificial… Read more

Fast Setting Cementitious Coating Protects Cheshire Water Treatment Works

A state-of-the-art cementitious coating manufactured by Flexcrete Technologies has been chosen for application to new concrete bunds at a Water Treatment Works in Cheshire due to its suitability for fast track construction. Cemprotec E942, a waterborne, epoxy and polymer modified cementitious coating, was specified for application at Sutton Hall Water Treatment Works in Ellesmere Port,… Read more

Chemical Resistant Concrete Coatings Protect New Concrete Bunds

Chemical resistant protection of new concrete bunds. Background Sutton Hall Water Treatment Works in Ellesmere Port, Cheshire, serves a population of 0.5 million people on the Wirral Peninsula. Raw water is extracted from the River Dee and pumped up to the reservoir on the Sutton Hall site. This water is then processed through a gravity… Read more

Fine Grade Fairing Coat Launch

A brand new addition to our product range is Monolevel 250F, a fine grade fairing coat. Supplied as a single component, polymer modified, cementitious mortar only requiring the addition of clean water on-site, Monolevel 250F fills blow holes, cracks and other surface defects prior to the application of Flexcrete specialist coatings. Monolevel 250F is designed… Read more

Concrete Repairs to Combat Carbonation & Chloride Attack on Bridge

Concrete Repair & Protection System for Concrete Bridge Elements Background Jubilee Bridge was originally constructed in 1935 and was named to commemorate the silver jubilee of King George V. Based in Ashton-under-Lyne, the bridge spans the National Cycle Network Route 66 which runs from Hull to Manchester. As a result of carbonation and chloride attack,… Read more

Expansion of Monodex Range with New Textured Anti-Carbonation Coating

We are delighted to confirm we have expanded our Monodex range of  external wall coatings by introducing Monodex Textured. Monodex Textured is a highly engineered, waterborne, single component, acrylic-based decorative anti-carbonation coating with an attractive textured finish. Due to its high build, textured composition, it is ideal for use on buildings and other structures which… Read more

Flexcrete’s Concrete Repair and Protection System Restores Jubilee Bridge

At Flexcrete, we provide tried and tested solutions for the repair of a range of civil engineering structures, including bridges. In one of our latest projects, a complete Flexcrete concrete repair and protection system was used for the upgrade of Jubilee Bridge in Ashton-under-Lyne, Greater Manchester on behalf of Tameside Metropolitan Council. Jubilee Bridge was… Read more

Fast-track Construction of Revolutionary Slipformed Core

Construction of 259m High Slipformed Core Background The Shard, at 310 metres high, is Europe’s first vertical town. Its 72 floors comprise a 26-floor office complex, three world-class restaurants, a 19-floor five-star Shangri-La Hotel, 13 floors of exclusive residential apartments and the UK’s highest viewing galleries. It has become one of London’s most sought after events… Read more

Superior Protection of Concrete Floors in Sub-Zero Conditions

  Coating an external floor or deck can be demanding, but when it has to withstand snow, ice, sub-zero temperatures and both abrasion and impact damage from incoming helicopters, a very special solution is sought. This was the case for a challenging project at Locarno Airport in Switzerland for Rega, the Swiss Air-Rescue Service which… Read more

Green Roof Waterproofing at Australian International School in Hong Kong

Green Roof Waterproofing over an area of 725m². Background The Australian International School provides primary and secondary education to over eleven hundred students. The school has an innovative green roof design which creates an open air, eco-friendly work space able to accommodate two classes at the same time. The roof space features an Australian-themed garden… Read more

Flexcrete’s Cementitious Coating Chosen for One of the World’s Largest Gas Projects

A Flexcrete product has been chosen for one of the world’s largest natural gas projects – the prestigious Gorgon Project in Australia. Unprecedented in complexity, scale and engineering excellence, the Gorgon Project involves the development of the Gorgon and Jansz-lo gas fields about 80 miles off the coast of Western Australia and includes the construction… Read more

Cementitious Flooring System Protects Helipad in Extreme Conditions

Protection of 450m² Helipad. Background Rega is a Swiss Air-Rescue service which comes to the aid of people in distress, providing medical assistance by air. A privately run, not-for-profit organisation funded by almost 2.5 million patrons, Rega organised almost 14,000 rescue missions in 2012, primarily dealing with winter sport, road, occupational and Alpine accidents. Rega’s… Read more

One of Flexcrete’s Repair Mortars Restores Goole’s ‘Salt Pot’

A landmark structure in Goole, East Yorkshire, has been successfully restored using Flexcrete’s Monomix cementitious repair mortar. Known locally as the ‘Salt Pot’, Goole Water Tower stands at 165ft tall and was built in 1927. At the time it held the title of the largest tower of its kind anywhere in Europe and was deemed… Read more

Fast-Track Concrete Repair Solution for London Heathrow Airport, Terminal 2A

Over-banding of day joints to 2500m² floor screed. Background The construction of Heathrow Airport’s Terminal 2 building (T2A) is one of the UK’s largest privately funded building projects. The new ultra-modern Terminal 2 is due to open to passengers in 2014, eventually accommodating 20 million passengers annually. It forms part of a five-year, £4.8 billion… Read more

Concrete Cover Enhancement for Major Natural Gas Facility

Enhancement of Concrete Cover on Reinforced Concrete Caissons Background The Gorgon Project is one of the world’s largest natural gas projects. It involves the development of the Gorgon and Jansz-lo gas fields about 80 miles off the coast of Western Australia and includes the construction of a huge Liquefied Natural Gas (LNG) plant on Barrow… Read more

Flexcrete’s Concrete Coatings are Flying High at Heathrow

A Flexcrete solution has been chosen for one of the UK’s largest privately funded building projects – the construction of Heathrow Airport’s Terminal 2 building (T2A). The old Terminal 2 building has been demolished and the new ultra-modern Terminal 2 is due to open to passengers in 2014, eventually accommodating 20 million passengers annually. It… Read more

Flexcrete’s Concrete Coatings Chosen for Multi-Million Pound Development in Birmingham

As part of a £600 million redevelopment of Birmingham New Street Railway Station known as Gateway Plus, a Flexcrete system has been chosen to waterproof 3,000 square metres of floor areas in the Pallasades Shopping Centre which is situated above the station. As part of Gateway Plus, the Pallasades is undergoing a major transformation to… Read more

Green Roof Waterproofing on Private Villa in Taipei, Taiwan

Protection and Decoration of 860m² of External Walls & Green Roof Waterproofing. Background Taipei is situated at the northern tip of the island of Taiwan and has a monsoon-influenced, humid climate, so when a local designer was seeking an external coating for his own villa in Taipei, the ability to withstand the harsh climatic conditions… Read more

Waterproofing Concrete Floors at Birmingham New Street Station

Waterproofing of 3,000m² of floor areas. Background Birmingham New Street is the primary railway station serving Birmingham. Currently undergoing a £600 million redevelopment scheme known as Gateway Plus, New Street is the second busiest railway station in the UK outside London. Situated above New Street Station is the Pallasades Shopping Centre which provides the first… Read more

Concrete Repairs and Anti-Carbonation Protection of River Wall

Concrete repairs and anti-carbonation protection of a 650m stretch of the river wall. Background Following severe flooding in the Devon area in the 1960’s, a flood defence scheme was created in Tiverton in 1967, comprising the construction of a reinforced concrete retaining wall on the east and west bank of the River Exe. The structure remained sound for many years… Read more

Tie-Hole Filler for New Low Level Nuclear Waste Facility

Filler for Tie-Holes on New Low Level Waste & Salt Store Facilities Background Dounreay Nuclear Power Station was first opened in the 1950’s to pursue the UK Government’s policy of developing reactor technology and three nuclear reactors were subsequently constructed. Due to the high risk activity, all three reactors have since been shut down and nuclear… Read more

Flexcrete’s Tie-Hole Filler Chosen for Nuclear Decommissioning Project

An advanced repair mortar manufactured by Flexcrete has been chosen for a high security project being carried out for the Nuclear Decommissioning Authority at Dounreay Nuclear Power Station in the Scottish Highlands. Tiefill – a polymer modified, fibre reinforced, cementitious repair mortar – was specified to provide a rapid curing, high strength, waterproof filler for… Read more

Flexcrete First Choice for Hygienic Application in Japan

Our hygienic coatings are designed for application in food production facilities and other hygiene sensitive environments, so when a new miso factory was being constructed by Malta Miso Company in Niigata City, Japan, our Biodex Sheen coating was the first choice product for providing hygienic protection to the production area walls. Due to the sterile… Read more