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01772 450950

Home » Solutions » Oil & Gas Industry

Oil & Gas Industry

Corrosion Prevention Strategies

For many years, Flexcrete has worked alongside some of the world’s leading oil and gas companies to develop and perfect our anti-corrosion coatings for pipelines. Our coatings are waterborne, low odour and non-hazardous, utilising thin film, polymer and epoxy modified cementitious coating technology to provide an effective long-term solution with many environmental and sustainability benefits.

Flexcrete’s cementitious coatings can be applied directly to ferrous metals without the need for primers and form a dense barrier designed to keep out the fuels for corrosion, achieving ultra-low permeability and diffusion resistance to oxygen and other gasses whilst preventing chloride ingress.

In addition, our Cemprotec E942 coating offers countless benefits over conventional pipeline coatings, including fusion bonded epoxies, three-layer polyolefins and liquid epoxies. What’s more, this technology is not limited to corrosion protection for steel pipelines.

Anti-Corrosion Coatings For The Oil and Gas Industry

Cementitious Technology

As Cemprotec E942 is cement-based, a homogeneous bond is achieved on concrete surfaces, making it the ideal choice for the protection of precast concrete sections which may otherwise be susceptible to damaging corrosion of the reinforcement or pre-stressing wires.

Contact Flexcrete Today

Oil & Gas Industry Problems and Solutions

  • Corrosion of Pipelines
  • Exposure of Aggressive Chemicals

The Problem

Corrosion Protection For Pipelines Pipelines typically transport large quantities of oil or gas per day at high pressures, so require corrosion protection to ensure their original design life is achieved. It is important that any anti-corrosion products used are easy to apply in the field, often in very remote locations with minimal levels of surface preparation.

 

 

The Solution

Cemprotec E942 is ideal as it is a stand-alone product and does not require a separate primer. With immediate passivation of the steel surface, it cures to form a tough and durable protective skin with good chemical resistance and excellent protection against mechanical damage. Cemprotec E942 also has a water-based, eco-friendly composition which is easy to apply and cures without the release of hazardous solvents or strong odour.

The Problem

Exposure of Aggressive ChemicalsAll reinforced concrete structures degrade and in the oil and gas sector, the situation is exacerbated due to exposure to aggressive chemicals and environments. It is often important that refurbishment work is carried out whilst facilities remain open so there is minimal disruption to normal operations.

 

 

 

The Solution

Our repair and protection products are water-based and cure without the release of hazardous solvents or strong odour, so they can be rapidly applied even in confined spaces whilst normal daily routines occur. Our cementitious coatings resist 10 bar water pressure and with our unique combination of epoxy and polymer technology in Cemprotec E942 and Cemprotec E-Floor, we offer products with enhanced chemical resistance.

Need Assistance with Your Next Project?
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Oil & Gas Industry Products

Find out more below about Flexcrete’s range of products for the oil and gas industry:

Biodex Wash A powerful surface treatment for neutralising active mould, fungal and bacterial growth prior to the application of Flexcrete products. more
Bond-Prime Single pack epoxy polymer primer to seal and consolidate substrates. more
Cemprotec 2000-BJT Self-adhesive butyl jointing tape designed to join sections of Cemprotec 2000-S together for waterproofing applications. more
Cemprotec 2000-S Elastomeric, waterproof reinforcing tape, giving a highly flexible seal over ‘live’ cracks. more
Cemprotec E-Floor Epoxy and cement modified polymer coating for protecting / waterproofing concrete floors. (2mm) more
Cemprotec E-Floor HB Epoxy and cement modified polymer coating for protecting / waterproofing concrete floors. (3-6mm) more
Cemprotec EF Grit Quartz aggregate for abrasion and skid resistance within E-Floor systems. more
Cemprotec EF Primer Single component sealer and primer for floors, prior to the application of the Cemprotec range. more
Cemprotec E942 Waterproofing and protection of concrete where enhanced chemical resistance is needed. Stand alone anti-corrosion coating for ferrous metal. more
Cemprotec Elastic Waterproofing and protection of concrete where further movement is expected. more
Cemprotec Flex-Tape Covering small, static cracks and joints. Covering larger cracks and joints which are subject to movement and spanning joints between dissimilar substrates. more
Cemprotec GFM An advanced glass fibre reinforcement matting system. more
Cemprotec Levelling Coat Self-levelling cementitious mortar for concrete floors prior to the application of Cemprotec E-Floor or Cemprotec E-Floor HB. more
Cure-Seal WB Water-based curing compound and clear sealer for Flexcrete Repair and Protection Systems. more
Roofdex HB High build, cold fluid applied liquid roofing system. more

Oil & Gas Industry Projects

Take a look below at some of Flexcrete’s latest projects in the oil and gas sector, or browse the project profile pages to find more.

Project Profile

Concrete Cover Enhancement for Major Natural Gas Facility

Cementitious Coating at One of the World's Largest Gas Projects
Posted on 10-10-2013

Project Location: Gorgon Project, Barrow Island, Australia

Flexcrete’s Cementitious Coating 851 was applied at one of the world’s largest natural gas projects, the Gorgon Project in Australia, for enhancement of concrete cover on reinforced concrete caissons.

Read The Project Profile
Project Profile

Monodex Smooth Protects External Walls at Oil Supply Base in Norway

Swire Oilfield Services Tananger, Norway
Posted on 1-07-2013

Project Location: Swire Oilfield Services Tananger, Norway

Flexcrete’s Monodex Smooth weatherproof coating, was applied to 2,000m² of external walls to withstand harsh climatic conditions at an oil supply base, Norway.

Read The Project Profile
Project Profile

External Corrosion Protection for Fuel Pipeline at Tobago Airport

Corrosion Protection for Fuel Pipeline at Tobago Airport
Posted on 3-07-2009

Project Location: Tobago Airport aviation fuel supply line

Flexcrete’s anti-corrosion coating Cemprotec E942 was chosen for external corrosion protection on fuel pipeline at Tobago Airport.

Read The Project Profile
View All Projects

Flexcrete Brochure

Find out more about our concrete repair and protection services. Read the Flexcrete product brochure online, or download a copy today

Read The Brochure
Flexcrete 2014 Brochure
Export Champion 2021-2022

Flexcrete Technologies Ltd

Tomlinson Road,
Leyland,
Lancashire,
PR25 2DY
United Kingdom

Telephone: +44 (0)1772 450950

E-mail: web@flexcrete.com

Registered: 5401028 England

Products

  • Concrete Repair Products
    • Repair Mortars
      • Bonding Bridge 842
      • Fastfill
      • Fastfill WP
      • Marine Mortar S
      • Monolite
      • Monomix
      • Monomix HD
      • Monomix WS
      • Monopour
      • Steel Reinforcement Protector 841
      • Tiefill
      • Unimatch
    • Fairing Coats & Renders
      • Monolevel 844SP
      • Monolevel FC
      • Monolevel RM
      • Monorub
    • Admixtures
      • Polymer Admixture 850
    • Corrosion Inhibitors
      • Cemprotec MCI® 2020
  • Decorative Protective Coatings
    • Anti-Carbonation Coatings
      • Monodex Smooth
      • Monodex Textured
      • Monodex Ultra
      • Monodex UVC
      • Monodex ICB
    • Hygiene Coatings
      • Biodex HB
      • Biodex Sheen
    • Clear Surface Sealers
      • Monosil
  • Structural Waterproofing & Tanking
    • Cementitious Waterproofing Coatings
      • Cementitious Coating 851
      • Cemprotec E942
      • Cemprotec Elastic
  • Enhanced Durability For Concrete & Steel
    • Corrosion Protection For Steel
      • Cemprotec Clutch Filler
      • Cemprotec E942
    • Protection Against Gas, Chemicals & Chlorides
      • Cementitious Coating 851
      • Cemprotec E942
      • Cemprotec Elastic
  • Waterproofing Of Roofs & Other Deck Areas
    • High Performance Roof Coatings
      • Cemprotec Elastic
      • Roofdex HB
    • Waterproofing of Concrete Floors
      • Cemprotec E-Floor
      • Cemprotec E-Floor HB
      • Cemprotec EF Grit
      • Cemprotec EF Primer
      • Cemprotec Levelling Coat
  • Ancillaries
    • Surface Preparation & Primers
      • Biodex Wash
      • Bond-Prime
    • Reinforcements
      • Cemprotec 2000-BJT
      • Cemprotec 2000-S
      • Cemprotec Edge Scrim
      • Cemprotec Flex-Tape
      • Cemprotec Geo80
      • Cemprotec GFM
      • Cemprotec Scrim
    • Curing Membranes
      • Cure-Seal WB

Sectors

  • Civil Engineering & Infrastructure
  • Buildings & Commercial Construction
  • Utilities
  • Coastal Structures
  • Hygiene Sensitive Environments

CPD Presentation

Book a Flexcrete CPD Presentation and find out more about our Concrete Repair & Protection Products and discover how our industry leading technology could benefit your next project.
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