Surface Protection System – Protection against Ingress (EN1504-2, DWI 31, BBA, WRAS) Overview Cementitious Coating 851 is designed for internal and external structural waterproofing of concrete and other mineral substrates. Cementitious Coating 851 resists positive and negative pressure under 100m head in water retaining and below ground structures as well as roofs and decks. It provides… Read more
Tag Results for: cementitious-coating-851
1 Results in Products
30 Results in Projects
Concrete Repair & Protection of Marine Structure
Durable Anti-Corrosion Protection Extends Life of Reinforced Concrete Quay Background The Commercial Quay in Wisbech, Cambridgeshire, was built in the 1950’s and is approximately 1,000 metres long. In the early days the port at Wisbech imported and exported corn and rapeseed oil, and other similar food and beverage goods. Today, it is used for the… Read more
Over 300 Significant Concrete Repairs for Major Nuclear Power Station
Concrete Repair Solution Helps Enhance Durability and Achieve Specified Design Life Background Hinkley Point B is a nuclear power station located near Bridgewater in Somerset. Construction began in 1967 and it comprised the first Advanced Gas-Cooled Reactor to generate electricity to the grid in the UK. It now produces up to 965 megawatts of electricity,… Read more
Intercrete products specified for major floor rehabilitation project at potable water reservoir in Australia
A major floor rehabilitation project has been carried out at an 86ML potable water reservoir in Australia. Over 73 tonnes of Intercrete® 4841 coating was delivered by air freight from the UK to Sydney for the refurbishment of Black Hill Reservoir in the Newcastle region of Australia. Formerly known as Cementitious Coating 851, Intercrete 4841… Read more
Repair & Protection Solution for Popular Seaside Attraction
Concrete Repair and Protection of Reinforced Concrete Columns and Beams Background Repair & Protection Technology for Marine Structures The refurbishment work is being carried out by Clacton Pier Company’s own Maintenance Team and Flexcrete has been called upon to provide a solution due to our long-standing record of providing effective and affordable materials for concrete… Read more
Repair and Cathodic Protection for St Peter Port in Guernsey
Chloride protection of concrete encased steel columns Background With a population of 65,000, Guernsey is one of the main Channel Islands situated off the coast of Normandy. The marine berths are in the capital of St Peter Port and are an essential part of the island’s infrastructure. A detailed assessment of the quay structures was carried… Read more
Waterproofing of Expansion Joints Inside Heathrow Main Access Tunnel
Waterproofing of expansion joints Background A major £130 million refurbishment contract is being carried out to upgrade road tunnels at Heathrow Airport. Undertaken by BAM Nuttall in conjunction with M&E specialist VVB Engineering, part of the contract has involved the refurbishment of the Main Airport Access Tunnel. Originally built in the 1950’s, the Main Tunnel… Read more
Chloride Protection for Swimming Pool in Great Yarmouth
Chloride Protection of Swimming Pool Retaining Walls Background A complete Flexcrete repair and protection system was chosen for the chloride protection of Great Yarmouth’s largest leisure pool. Marina Leisure and Fitness Centre is a local-authority owned seafront facility which was originally opened in 1981. It has a unique beach like, walk in entry, a six… Read more
Concrete Repair and Waterproofing for New Construction in Brunei
Concrete repair and waterproofing of new construction. Background Located on the island of Borneo in Southeast Asia, Brunei has adequate water sources but the development of the water supply system has been affected by distance and local conditions. In the 1990’s, the Bukit Barun Water Treatment Works was constructed to cater for the increasing water… Read more
Structural Waterproofing System Applied in Nightclub
Waterproofing of original brickwork Background Mason House is an exclusive members’ only nightclub in Argyll Street, London, which is frequented by celebrities including Beyonce and Jay-Z. With origins dating back to 1737 and with listed status, the structure is built beneath street level amongst the vaults of The London Palladium and has been ornately refurbished… Read more
Basement Waterproofing at London GAP Store
Waterproofing of basement brickwork. Background GAP is one of the world’s most well known retail brands, offering clothing and accessories for men, women and children from stores all around the world. Originally founded in 1969 with just one outlet in San Francisco, the company now has over 3,500 stores worldwide, 134,000 employees globally and annual revenues of US$16 billion. With… Read more
Reinstatement of Concrete Cover in Pirbright Reservoir
Reinstatement of concrete cover on soffits. Background Pirbright is a small village near Woking in Surrey and is surrounded by heathland, much of it owned by the Ministry of Defence and used by the Pirbright Army Training Centre. An underground reservoir is situated within the grounds of the Army Training Centre. The reservoir is operated… Read more
Concrete Repair and Protection at Pontsticill Water Treatment Works
Repair and protection of secondary filters. Background Pontsticill Water Treatment Works, operated by Dŵr Cymru Welsh Water, is located within the boundaries of Brecon Beacons National Park. Drawing water from the Pontsticill Reservoir, it holds up to 3,400 million gallons for supply throughout South Wales. The original Water Treatment Works was built in 1927 but… Read more
Concrete Repair and Protection for Deteriorated Water Tanks in Ashford
Concrete Repair & Protection Solution for WTW Background Wessex Water supplies 1.3 million people in the South West of England with around 284 million litres of water daily. The company treats 475 million litres of sewage every single day and operates 110 Water Treatment Works, 340 Service Reservoirs and Water Towers and 405 Sewage Treatment… Read more
Concrete Cover Enhancement on London Underground Substation
Enhancement of Cover to Freshly Laid Ground Floor Slab Background West Ham London Underground connects to the Circle, District, Hammersmith and City, Jubilee Underground lines and the Docklands Light Railway. It is a busy transport hub in East London and was made one of three transport ‘hotspots’ feeding the London 2012 Games. As part of plans… Read more
Waterproofing of Brickwork at Bolton School in Lancashire
Waterproofing of brickwork to provide a full tanking system. Background With almost 2,400 pupils, Bolton School is one of the largest independent day schools in the country. It also counts as one of the oldest schools in Lancashire, with a history stretching back 500 years. Set in 32 acres of impressive grounds, Bolton School provides… Read more
Concrete Repair & Anti-Carbonation Protection for Grade II Listed Bridge
Concrete Repair & Protection, followed by Anti-carbonation Decorative Finish Background Holt Fleet Bridge is a 200-year old, Grade II listed structure which carries the busy A443 across the River Severn. Spanning 46 metres, the historic bridge was originally designed by Thomas Telford – one of Britain’s greatest engineers – and was opened in 1928. The cast… Read more
Concrete Repair and Decorative Protection of External Walls in Taiwan
Concrete Repair and protection of 460m² of external walls in corporate colours. Background Taiwan-based USI Corporation specialises in the manufacture, processing and distribution of a wide range of chemical products, including polyethylene resins. The company’s products are used in the manufacture of a wide range of end products, including plastic bags, fishing nets, ropes, artificial… Read more
Concrete Cover Enhancement for Major Natural Gas Facility
Enhancement of Concrete Cover on Reinforced Concrete Caissons Background The Gorgon Project is one of the world’s largest natural gas projects. It involves the development of the Gorgon and Jansz-lo gas fields about 80 miles off the coast of Western Australia and includes the construction of a huge Liquefied Natural Gas (LNG) plant on Barrow… Read more
Green Roof Waterproofing on Private Villa in Taipei, Taiwan
Protection and Decoration of 860m² of External Walls & Green Roof Waterproofing. Background Taipei is situated at the northern tip of the island of Taiwan and has a monsoon-influenced, humid climate, so when a local designer was seeking an external coating for his own villa in Taipei, the ability to withstand the harsh climatic conditions… Read more
Protecting Steel and Surrounding Concrete Cover at Wolf Rock Lighthouse
Repair and protection of helipad foundations. Background Wolf Rock is a treacherous rock located some four miles from Land’s End. On this sits the 41-metre high Wolf Rock Lighthouse which first entered service in 1870. It took nine years to build due to the precarious weather conditions that constantly brew between Cornwall and the Isles of Scilly. The Lighthouse… Read more
Concrete Repair & Protection of Malting Plant
Repair & Protection of Reinforced Concrete Beams, Columns, Walls & Ceilings Background The Crisp Malting Group is the UK’s leading privately owned maltster, selling malted cereals to the world’s top brewers, distillers and food producers. The Group operates a total of five malting plants, including Mistley Maltings which is located on the Stour Estuary near to… Read more
Concrete Repairs to Spalled & Delaminated Areas on Motorway Bridges
Repairs to Concrete Elements of Motorway Bridges Background In 2007 Aone+, a joint venture comprising Halcrow, Colas and Costain, was appointed by the Highways Agency as Managing Agent Contractor for Area 10 – one of the largest and busiest road networks in the UK. Located in the North West of England and carrying the highest… Read more
Fast-Track Basement Waterproofing Solution for Broomfield Hospital
Waterproofing of freshly cast substructure concrete. Background The new Broomfield Hospital in Chelmsford is the result of a £150m PFI investment whereby a public infrastructure project is funded with private capital. Construction is over 5 levels and includes provision of an new Accident and Emergency Department plus state-of-the-art facilities for outpatients. Broomfield Hospital boasts a… Read more
Basement Waterproofing at London’s Palace Theatre
Basement waterproofing solution for London landmark. Background London’s Theatreland is famous the world over and attracts large numbers of UK and international visitors. Cleanliness in the urban environment is of great importance, and standard procedure for Westminster City Council is to wash the streets every night. This has caused major water ingress problems in the basement of the Palace… Read more
Concrete Repair and Protection of Northern Ireland Reservoirs
Concrete repair and protection of reservoirs suffering from soft water attack. Project Northern Ireland Framework Rehabilitation Programme 2007 onwards (see Project Profile PDF for locations) Background General deterioration over many years and lack of cover to the reinforcement had led to isolated areas of decay in the concrete. In some reservoirs this was exacerbated by the… Read more
Reinstatement of Concrete Cover & Chloride Protection for Motorway Bridge
Reinstatement of Concrete Cover & Chloride Protection on Bridge Deck Background Flexcrete has been closely associated with the various phases of repair works on the original structure which carries the M6 Motorway over the Manchester Ship Canal. Having supplied all the repair materials for the 1987 refurbishment, Flexcrete was again consulted with regard to low concrete… Read more
Green Roof Waterproofing at Cangjiu Winery in Taiwan
400m² of Green Roof Waterproofing. Background Cangjiu Winery is set in the mountains of Toucheng, Yilan in Taiwan. The owners utilise natural mountain spring water to make a range of wines such as fruit wine, red wine and the region’s only fermented kumquat wine made from a traditional fruit in Yilan. Privately owned, the winery was designed and… Read more
Reinstatement of Concrete Cover on Viaduct Expressway
Reinstatement of Effective Cover on Pre-cast Concrete Segments Background Built on reclaimed land, the West Kowloon Expressway opened to traffic in 1997. This four kilometre highway runs from Kwai Chung Viaduct to the Western Harbour Crossing toll plaza, carrying traffic out to Hong Kong International Airport. Whilst the southern section is at ground level, the… Read more
Enhanced Concrete Cover for Bridge Beams
Additional Concrete Cover & Waterproofing to Pre-cast, Pre-stressed Bridge Beams Background Starting in 2011, the Riverside Energy from Waste (EFW) Facility at Belvedere will process 585,000 tonnes of residual waste annually to generate electricity for 66,000 homes in London. To minimise congestion on the roads, the waste will be transported by barge along the River Thames to a… Read more
Repair and Waterproofing Protection at Ormesby Water Treatment Works
Repair and protection of rapid gravity filters and sedimentation tanks. Background Situated in one of the driest parts of the country, Ormesby Water Treatment Works was constructed in 1935 on natural, undisturbed sub-soil. After 70 years of service, the cast in-situ reinforced concrete structure was suffering from advanced deterioration, necessitating a complete refurbishment as part… Read more
30 Results in News
Intercrete 4841 Anti-Chloride Protection Still Going Strong After 30 years
Independent testing carried out at the VINCI Construction Technology Centre in Bedfordshire has officially confirmed that Intercrete 4841 (formerly Flexcrete’s Cementitious Coating 851) provides an effective barrier against chlorides lasting at least 30 years. In 1988, a 2mm thick film of Intercrete 4841 was applied to a concrete slice and sealed in a chloride ion… Read more
Major Marine Project Underway for Flexcrete
Flexcrete’s concrete repair materials are being used as part of a major long-term project to refurbish the 146-year old Clacton Pier located in the seaside resort of Clacton-on-Sea, the largest town on the Essex coast. Much of the pier has remained untouched for 90 years or so and as part of a seven-figure makeover, work… Read more
Combatting Chlorides for at Least 29 Years
Independent testing carried out at the VINCI Construction Technology Centre in Bedfordshire has officially confirmed that Flexcrete’s Cementitious Coating 851 will provide an effective barrier to chlorides for at least 29 years. In 1988, a 2mm thick film of Cementitious Coating 851 was applied to a concrete slice and sealed in a chloride ion diffusion… Read more
Latest Chloride Resistance Results Published by Vinci
Independent testing carried out at the VINCI Construction Technology Centre in Bedfordshire has officially confirmed that Flexcrete’s Cementitious Coating 851 will provide an effective barrier to chlorides for at least 29 years. In 1988, a 2mm thick film of Cementitious Coating 851 was applied to a concrete slice and sealed in a chloride ion diffusion… Read more
New Pack Size Launched for 851
Cementitious Coating 851 Now Available in Handy 15kg Packs Flexcrete has launched one of its most popular and well proven products in a handy new size to meet customer demand. A new 15kg version of Cementitious Coating 851 in grey has been introduced, supplied as a composite inside a 15 litre plastic bucket complete with its own mixing vessel…. Read more
Flexcrete’s 851 Coating Stands the Test of Time for 28 Years
Effectively Combatting Chloride Attack Chloride attack is one of the primary causes of damage on reinforced concrete structures and independent tests have confirmed that Flexcrete’s Cementitious Coating 851 provides an effective barrier to chlorides for at least 28 years. In 1988, a 2mm thick film of Cementitious Coating 851 was applied to a concrete slice… Read more
Waterproofing Heathrow’s Tunnels
The latest edition of Concrete Magazine talks to Flexcrete’s Chris Lloyd and explores the topic of providing durable waterproofing in aggressive environments. A total of 630m in length, the road tunnels are twin-bore with two lanes per bore and two additional single-lane side bores. Around 55,000 vehicles use the tunnels each day when entering or exiting… Read more
The Need to Maintain & Refurbish Water Assets
Chris Lloyd and Graham James of Flexcrete Technologies give detail of the introduction of AMP6, and the need to maintain and refurbish structures within the water industry. The water industry continues to face major challenges with regard to factors such as managing environmental impact, meeting affordability targets and maintaining assets. In order to operate within… Read more
Flexcrete Products Used as Part of 3 Year £85 Million Contract at Heathrow Airport
Flexcrete products have been used as part of a major 3 year £85 million contract being undertaken by principal contractor BAM Nuttall to refurbish and strengthen the Central Terminal Area (CTA) road tunnels at Heathrow Airport. Originally built in the 1950’s, the Main Tunnel is a 630m twin-bore road tunnel with two lanes per bore… Read more
Chloride Protection of Great Yarmouth’s Largest Leisure Pool
Chloride Protection of Great Yarmouth’s Largest Leisure Pool A complete Flexcrete repair and protection system was chosen for the chloride protection of Great Yarmouth’s largest leisure pool. Marina Leisure and Fitness Centre is a local-authority owned seafront facility which was originally opened in 1981. It has a unique beach like, walk in entry, a six… Read more
Concrete Repair and Waterproofing Materials for Water Supply System in Brunei
Supplying drinking water in Brunei is not an easy task. Located on the north coast of the island of Borneo in Southeast Asia, Brunei has adequate water sources but the development of the water supply system has been affected by distance and local conditions. Even as recent as 1996, a small proportion of residents living… Read more
VIP Nightclub Application for Flexcrete Structural Waterproofing System
A thin-film structural waterproofing system manufactured by Flexcrete Technologies Limited has been applied by contractor Structural Renovations at an exclusive London nightclub frequented by celebrities including Beyonce and Jay-Z. Flexcrete’s waterproofing products have been applied at Mason House, a former Masonic Lodge in London’s Argyll Street which is now a members’ only nightclub and has… Read more
Effective Concrete Waterproofing and Protection at Pontsticill
The water industry is one of our key market sectors is at Flexcrete and our products are often used for both clean and dirty water projects both at home and abroad. One recent project has been undertaken at Pontsticill Water Treatment Works in Merthyr Tydfil, Wales, which is operated by Dŵr Cymru Welsh Water and… Read more
Concrete Repair and Protection in the Rail Industry
Many of the UK’s major rail stations and much of its infrastructure are undergoing significant renovation. Chris Lloyd discusses the use of effective anti-corrosion and engineered protection. The Government is committing billions of pounds to improving the rail network. As a large part of this infrastructure is over 100 years old, extensive maintenance is required to make it fit for purpose, during… Read more
Concrete Floor Repairs and Flooring Solutions in the Rail Sector
Flooring surfaces in today’s railways are subject to heavy demands, and many were simply not designed to withstand the current footfall, impact and abrasion. Chris Lloyd demonstrates how innovative solutions for enhancing concrete floors in refurbishments and new builds can make all the difference to durability and safety. There are many signs that concrete floor… Read more
Reinstating Concrete Cover in Pirbright Reservoir
The water industry is a key market sector for Flexcrete and in one of our latest projects, Cementitious Coating 851 has been used to reinstate concrete cover on soffits at Pirbright Reservoir near Woking, Surrey. Pirbright is a small village and is surrounded by heathland, much of it owned by the Ministry of Defence and… Read more
Basement Waterproofing at GAP Store in London
One of our cementitious coatings has been used for the refurbishment of the underground areas of one of GAP’s flagship stores in the heart of London’s West End. GAP is one of the world’s most well-known retail brands, offering clothing and accessories for men, women and children from stores all around the world. Originally founded… Read more
Flexcrete Concrete Repair Solution for Pontsticill
Flexcrete products have been specified for concrete repair and protection of reinforced concrete gravity filters at Pontsticill Water Treatment Works located within Brecon Beacons National Park in South Wales. Operated by Dŵr Cymru Welsh Water, Pontsticill Water Treatment Works holds up to 3,400 million gallons of water for supply throughout South Wales, drawing water from Pontsticill… Read more
Showcase Water Works Receives the Flexcrete Treatment
Around 24 tonnes of materials have been provided by Flexcrete for an impressive refurbishment project at Ashford Water Treatment Works (WTW) near Cannington in Somerset. Ashford WTW is one of Wessex Water’s showcase facilities and incorporates an education centre on-site for visits from local schoolchildren. We worked alongside specialist concrete coatings system contractor Ultimate Coatings… Read more
Flexcrete System Selected for Distinguished Lancashire School
One of the largest independent day schools in the UK has specified a range of Flexcrete products in order to waterproof internal brickwork walls and provide years’ of effective protection against water ingress. Products from Flexcrete Technologies Limited, the UK’s leading independent manufacturer of technical mortars and high performance coatings, have been used at Bolton… Read more
Flexcrete’s Concrete Repair Products Restore 200 Year Old Bridge
Thanks to Flexcrete, the historic Holt Fleet Bridge near Worcester has been restored to its former glory as part of a £1.1 million project to repair and strengthen the structure. Originally designed by Thomas Telford – one of Britain’s greatest engineers – and opened in 1828, this complex cast iron structure was strengthened some 100… Read more
Extending Concrete Durability in Coastal Environments
The history and demographics of the United Kingdom have been shaped by the fact that we are nation of islands surrounded by the sea, but this also poses significant challenges regarding the durability of reinforced concrete structures in coastal areas. Demands of Marine Environments Marine environments impose rigorous and unique demands on those authorities, engineers… Read more
Decorative Concrete Cover for USI Corporation in Taiwan
With 65 international agents and distributors spread all across the globe, exporting is huge business at Flexcrete and accounts for over 50% of our turnover. We have a thriving export business in Taiwan and our distributor, Parallel Industrial Co., Ltd is involved in a number of prestigious projects. One such project was carried out at… Read more
Flexcrete’s Cementitious Coating Chosen for One of the World’s Largest Gas Projects
A Flexcrete product has been chosen for one of the world’s largest natural gas projects – the prestigious Gorgon Project in Australia. Unprecedented in complexity, scale and engineering excellence, the Gorgon Project involves the development of the Gorgon and Jansz-lo gas fields about 80 miles off the coast of Western Australia and includes the construction… Read more
Flexcrete’s Concrete Coatings Specified with Earthquake Safety in Mind
With use all around the world, Flexcrete concrete coatings need to have the ability to withstand harsh climatic conditions without deterioration for many years. In one of the latest examples, Biodex HB was specified by a local designer for application to the external walls of his own villa in Taipei, Taiwan, with earthquake safety in… Read more
A Cementitious Coating that has Stood the Test of Time
When Cementitious Coating 851 was launched in 1985, it took the technology of polymer modified waterproofing slurries to new levels of performance and it would have been hard to imagine that nearly 30 years later they would not have been equalled, let alone bettered. The product has been used on prestigious construction projects all around… Read more
Green Roof Waterproofing Solution for Taiwanese Winery
Many of Flexcrete’s products are specified for their environmentally friendly properties and a project at a winery in Taiwan perfectly highlights the green nature of the company’s coatings. Cementitious Coating 851 – a waterborne cementitious modified polymer coating – was chosen for green roof waterproofing at Cangjiu Winery which is set in the mountains of Toucheng,… Read more
Lighting Up Land’s End
Flexcrete products have been used to repair and protect Wolf Rock Lighthouse located some four miles from Land’s End. The Lighthouse is 41-metres high and first entered service in 1870, having taken nine years to build due to the treacherous weather conditions that constantly brew between Cornwall and the Isles of Scilly. The Lighthouse was… Read more
Damage into the Mist at Malting Plant
Flexcrete has provided a complete repair and protection solution for the Crisp Malting Group – the UK’s leading privately owned maltster which sells malted cereals to the world’s top brewers, distillers and food producers. Repairs were carried out at Mistley Maltings, one of the company’s five malting plants. The plant is operational 24 hours a… Read more
Flexcrete’s Products are CPR Compliant
Declaration of Performance (DoP) The construction industry has recently undergone the most significant change for a decade in the way in which construction products are sold throughout Europe. From 1 July 2013, under the Construction Products Regulation 2011 (CPR), it is mandatory for manufacturers to apply CE marking to any of their products which are… Read more