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Concrete repairs with Fastfill mortar on Tonbridge’s Little Bridge

One of our fast setting concrete repair mortars has been chosen for the repair of deck waterproofing on Tonbridge’s Little Bridge due to its ability to allow the structure to rapidly return to normal service.

The Little Bridge is located in Tonbridge, a market town in Kent some four miles from Tunbridge Wells. Situated in the centre of Tonbridge’s High Street, the cast iron bridge carries traffic over the Botany Stream. It was first built around 1887 and is a smaller version of the Big Bridge in Tonbridge.

The Little Bridge had suffered failure of its waterproofing membrane which was allowing penetration of water and de-icing salts and corrosion in the bridge structure, threatening its integrity. After removal of the existing bridge deck, a new levelling screed was required to act as a carrier layer for the main waterproofing membrane. Whilst work was carried out over a three week period, the road remained open to northbound traffic, but southbound traffic was diverted. Speed of reinstatement was critical to minimise disruption in this historic town, whose name is thought to be derived from the ‘town of bridges.’

Fastfill, a rapid setting, Portland cement-based structural repair mortar, was chosen for this project due to its ability to develop its strength extremely quickly. Setting in as little as 10 minutes at 20°C., this was of particular advantage on this project as the waterproofing membrane could be installed the day after Fastfill was applied, ensuring that tight deadines were met. It is pre-packaged, simply requiring the addition of clean water on-site and can be bulked out with sharp sand or aggregate to a flowing consistency for floor or deck repairs up to maximum depth of 300mm. Fastfill was specified by Amey and the work was carried out by Enterprise Managed Service Ltd on behalf of Kent County Council.

CE marked in accordance with BS EN 1504, Fastfill also complies with the Highways Agency Standard BD27/86 for the repair of Highway Structures. With a Portland cement base, its physical properties are similar to that of the base concrete, ensuring a monolithic repair exceeding the tensile strength of concrete. It has very high diffusion resistance to acid gases and chloride ions and is able to withstand 10 bar water pressure.

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