Multi-directional Reinforcing Tape for Cracks & Joints Overview Cemprotec Flex-Tape is a woven polyamide tape designed for the reinforcing Flexcrete’s range of decorative protective coatings over cracks, joints and gaps. Advantages Unique composition specially designed for use with Flexcrete membranes. Will accommodate thermal and structural movement in widely varying conditions. Easily cut to any length to reinforce a… Read more
Tag Results for: repairing-protecting-concrete-structures
26 Results in Products
Monosil
Clear Hydrophobic Impregnant Overview Monosil is a surface impregnant which can be applied to concrete, brick, stone, etc, to impart water and oil repellency. This helps protect the substrate from water and oil ingress and enhances freeze thaw resistance whilst enabling easier removal of oil, grease, paint, graffiti, etc. It is particularly suited to the treatment… Read more
Bond-Prime
Primer to Seal & Stabilise Substrates Overview Flexcrete’s Bond-Prime is a single component, water based, epoxy modified polymeric primer for sealing and stabilising substrates prior to the application of the specialist decorative and protective membranes in the Flexcrete range. Substrates to be treated include: Concrete Mortars and Renders Masonry Polyurethane Foam Phenolic Board Existing paints Plaster… Read more
Monodex UVC
Highly Elastomeric, UV Cured, Waterborne Acrylic Coating Overview Monodex UVC is a highly engineered, waterborne, UV cured acrylic coating which is actually cured by exposure to UV radiation in sunlight, rather than using the traditional method of heat to cure. By using a chemical process called cross-linking that instantly changes a liquid UV coating into… Read more
Monodex Textured
High Performance, Flexible Waterborne Textured Coating (EN1504-2) Overview Monodex Textured is a highly engineered, waterborne, single component, acrylic-based decorative wall coating with an attractive textured finish. Due to its high build, textured composition, it is ideal for use on buildings and other structures which have a rough, uneven finish with surface defects and imperfections. Monodex Textured will… Read more
Monodex Smooth
Water-based Elastomeric Decorative Coating (EN1504-2) Overview Monodex Smooth is a high performance water based, elastomeric, high build, decorative coating which provides protection against carbonation and water ingress, yet allows damp substrates to breathe. It is ultra-fast drying which enables two coat applications to take place on the same day and facilitates year round usage. Monodex Smooth resists the… Read more
Monodex Ultra
Water-based Flexible Decorative Coating (EN1504-2) Overview Monodex Ultra is a technically advanced, minimal VOC, water-based decorative coating which protects against carbonation and water ingress without entrapping moisture. It is fast drying for year round use externally with excellent fire performance characteristics for internal use. Monodex Ultra prevents water ingress and resists the growth of mould and fungi,… Read more
Cemprotec E942
Epoxy and Polymer Modified Cementitious Coating (EN 1504-02) Overview Cemprotec E942 incorporates the benefits of copolymer and epoxy resin technologies into a water based cementitious system to give a hard, durable coating with excellent resistance to water, chloride ions, oxygen and aggressive chemicals. Cemprotec E942 can be used as a stand-alone anti-corrosion coating for ferrous metals… Read more
Cemprotec Elastic
Elastomeric Cementitious Modified Flexible Coating (EN1504-2) Overview Cemprotec Elastic is an elastomeric, cementitious modified, polymer-rich coating which maintains its flexibility under permanent immersion and when exposed externally. It is ideally suited for waterproofing and protecting concrete and masonry structures which exhibit cracking and where further movement is expected. When mixed Cemprotec Elastic exhibits a good degree of thixotropy to… Read more
Cementitious Coating 851
Surface Protection System – Protection against Ingress (EN1504-2, DWI 31, BBA, WRAS) Overview Cementitious Coating 851 is designed for internal and external structural waterproofing of concrete and other mineral substrates. Cementitious Coating 851 resists positive and negative pressure under 100m head in water retaining and below ground structures as well as roofs and decks. It provides… Read more
Biodex Wash
Powerful Surface Treatment for use Prior to the Application of Primers, Coatings and Repair Mortars in the Flexcrete Range (HSE No. 9351) Biodex Wash Overview Flexcrete’s Biodex Wash is designed to kill active mould, fungal and bacterial spores and organisms such as moss, lichen and algae, prior to the application of primers, coatings and repair mortars… Read more
Cure-Seal WB
Water Based Curing Compound & Clear Sealer (BBA) Overview Cure-Seal WB is a non-degrading acrylic resin sealer which forms a clear, elastic, durable matrix on the surface of cementitious substrates. When used as a curing membrane on Flexcrete mortars and coatings, it conforms to the requirements for water retention given in ASTM C309. It can… Read more
Cemprotec MCI® 2020
Surface Applied Corrosion Inhibitor Overview Cemprotec MCI® 2020 is a surface-applied corrosion inhibitor formulated to migrate through concrete on existing structures to seek out and help to protect the steel reinforcement. It should be used as part of the Flexcrete Concrete Repair and Protection System on reinforced concrete structures where additional protection is required, particularly… Read more
Monolevel RM
Fibre Reinforced, Waterproof, One-Coat Render Overview Monolevel RM is used for the rendering and profiling of in-situ and precast concrete on vertical, horizontal and overhead surfaces. Monolevel RM is a single component, thixotropic, fibre reinforced, polymer modified, cementitious mortar which cures rapidly to produce a high performance, waterproof, fair-faced render with enhanced polymeric properties. The product is supplied… Read more
Monolevel FC
Class R2 Fairing Coat (EN1504-3) Overview Monolevel FC is an engineering quality fairing coat for filling minor blow holes and defects, and for repairing surface imperfections. Monolevel FC can be used in thin screed applications to level both vertical and horizontal concrete surfaces and to reinstate cover while providing a fair faced anti-carbonation finish. Monolevel FC is a single… Read more
Monolevel 844SP
Class R4 Waterproof Screed & Pore Filler (EN1504-3, DWI 31, WRAS) Overview Monolevel 844SP is a fully waterproof, engineering quality fairing coat for filling minor blow holes and defects, and for repairing surface cavities and honeycombed concrete. Monolevel 844SP can be used in thin screed applications to level both vertical and horizontal concrete surfaces and to reinstate… Read more
Unimatch
Class R1 Colour Matched Rapid Cosmetic Repairs Overview Unimatch is used for rapid cosmetic repairs to in-situ and precast concrete. It is especially suitable for repairs which need to be matched to the parent concrete to provide a high aesthetic finish. Unimatch is a single component, cosmetic grade concrete repair mortar, based on the latest polymer cement… Read more
Steel Reinforcement Protector 841
Reinforcement Corrosion Protection (EN1504-7, DWI 31, BBA) Overview Steel Reinforcement Protector 841 is a corrosion preventative, flexible coating to protect steel reinforcement prior to the application of the relevant Flexcrete concrete repair mortars. Steel Reinforcement Protector 841 consists of two components, a cementitious powder and a polymer dispersion which react chemically together to passivate, with the aid of corrosion… Read more
Tiefill
Class R4 Waterproof Tiehole Filler (EN1504-3, WRAS) Overview Tiefill is primarily used for the filling of tie-holes formed by formwork bolts in new construction, particularly where a rapid setting, durable, waterproof mortar is required. It can also be used for sealing grout holes and voids around fixings in pre-cast elements. Tiefill is a single component, polymer modified,… Read more
Monomix WS
Class R3 General Purpose Structural Spray Applied Repair Mortar (EN1504-3, DWI 31, BBA, WRAS) Overview Monomix WS is a low density, high strength, shrinkage compensated mortar, which can be applied by wet process spraying techniques for the structural repair, rendering and profiling of vertical, horizontal and overhead surfaces. Monomix WS is a single component concrete repair mortar which… Read more
Monomix HD
Class R4 High Strength Structural Repair Mortar (EN1504-3) Overview Monomix HD is a high strength, waterproof, shrinkage compensated, standard density mortar with good abrasion resistance for the structural repair, rendering and profiling of vertical, overhead and horizontal surfaces including trafficked areas. Monomix HD is a single component cementitious repair mortar which incorporates the most advanced cement chemistry,… Read more
Monomix
Class R3 General Purpose Structural Repair Mortar (EN1504-3, DWI 31, BBA, WRAS) Overview Monomix is a low density, high strength, shrinkage compensated, waterproof mortar for the structural repair, rendering and profiling of vertical, horizontal and overhead surfaces. Monomix is a single component cementitious repair mortar which incorporates the most advanced cement chemistry, microsilica, fibre and styrene acrylic copolymer… Read more
Monolite
Class R2 Lightweight Concrete Repair Mortar (EN1504-3) Overview Monolite is a lightweight, high build, shrinkage compensated, polymer modified mortar for the repair, rendering and profiling of concrete, brick or stone substrates. Monolite is a single component cementitious mortar which incorporates the most advanced cement chemistry, microsilica, fibre and styrene acrylic copolymer technology. This results in a rapid… Read more
Marine Mortar S
Structural Concrete Repair Mortar for Marine and Tidal Areas (BBA) Overview Marine Mortar S is used for the structural repair and profiling of vertical, horizontal and overhead surfaces in marine and tidal areas which are subject to early immersion. Marine Mortar S is a thixotropic, fibre reinforced, polymer modified, cementitious mortar with excellent cohesion for use in… Read more
Fastfill WP
Rapid Setting Water Plugging Mortar Overview Fastfill WP is a rapid setting, polymer modified cementitious water plugging mortar for arresting water seepage and infiltration under pressure through cracks, joints and voids in concrete and masonry. Fastfill WP can also be used for rapid sealing and jointing in and around pipework, or in water retaining structures. Fastfill WP is a single component,… Read more
Fastfill
Class R4 Rapid Setting Structural Repair Mortar (EN1504-03, DWI 31, WRAS, BBA) Overview Fastfill is a rapid setting, Portland cement-based structural mortar for the durable repair of concrete which cannot be taken out of service for long periods, or in areas subjected to heavy wear such as roads, runways, bridges, decks, floors and footpaths. Fastfill can be… Read more
20 Results in Projects
Repair and Cathodic Protection for St Peter Port in Guernsey
Chloride protection of concrete encased steel columns Background With a population of 65,000, Guernsey is one of the main Channel Islands situated off the coast of Normandy. The marine berths are in the capital of St Peter Port and are an essential part of the island’s infrastructure. A detailed assessment of the quay structures was carried… Read more
Concrete Repairs and External Protection for French Fry Plant in Canada
Concrete repairs and coating of external walls totalling 2,000m² Background This project was carried out on behalf of one of the world’s leading producers of processed foods. The company operates a French Fry Plant in Grand Falls, New Brunswick , which was originally constructed in 1970 and it now has an annual production for the… Read more
Concrete Repairs and Decorative Protection for External Walls in Wexham
Concrete repairs and anti-carbonation, decorative protection of the external walls of two accommodation blocks. Background Teikyo School is an independent boarding school for male and female students aged between 15-18 years and all students originate from Japan. Founded in 1989, the school is set in 20 acres of rural grounds in Buckinghamshire and the site… Read more
Concrete Repairs and Decorative Protection at Boathouse 4, Portsmouth Historic Dockyard
Concrete repairs and decorative, anti-carbonation protection. Background Boathouse 4 is an iconic building within Portsmouth Historic Dockyard which was constructed during the 1930’s rearmament period. It forms part of the UK’s maritime heritage and was used during World War II to construct the three man midget X-Craft submarine. In 2014, Portsmouth Naval Base Property Trust… Read more
Chloride Protection for Swimming Pool in Great Yarmouth
Chloride Protection of Swimming Pool Retaining Walls Background A complete Flexcrete repair and protection system was chosen for the chloride protection of Great Yarmouth’s largest leisure pool. Marina Leisure and Fitness Centre is a local-authority owned seafront facility which was originally opened in 1981. It has a unique beach like, walk in entry, a six… Read more
Concrete Repair and Protection at European Oat Millers in Bedford
Concrete Repair and Decorative Anti-Carbonation Protection of Main Mill Building Background European Oat Millers is the second largest oat miller in the UK and Europe. The company produces a range of oat and cereal products that are used in a variety of retail lines found in most supermarkets and healthfood shops. The firm trades across… Read more
Concrete Repair and Protection of Byker Wall in Newcastle upon Tyne
Concrete Repair and Decorative Protection of Balcony Soffits and Supporting Beams Totalling 2,500m² Background Byker Wall is a long unbroken block of 620 maisonettes in the Byker district of Newcastle upon Tyne. Designed by architect Ralph Erskine and originally constructed in the 1970’s, its innovative design is focused on preserving community networks and it was… Read more
Concrete Repair of Window Cills and Balcony Areas in Leeds
Concrete Repair and Protection of Window Cills, Balcony Areas and Ring Beams Background As part of an overall PFI project extending over three and a half years, large scale social housing refurbishment has been carried out in Leeds. Sustainable communities for Leeds (sc4L) is a group of organisations formed specifically to deliver the project, consisting… Read more
Concrete Repair to Prestigious Venetian Bridge
Concrete Repair & Protection for Venetian Bridge, Lakeside Retaining Wall, Balustrading & Copings Background King’s Gardens is a historic 17-acre garden and park located on Southport’s promenade. A busy tourist attraction all year round, King’s Gardens was first developed in 1887 to provide a recreational area for residents and visitors to Southport. The gardens, which comprise… Read more
Reinstatement of Waterproofing Protection at Grade II Listed Mansion
Waterproofing & Protection of the Parapet & Balustrade Areas Background Originally built in 1723, Sunbury Court is a Grade II* listed Georgian mansion overlooking the River Thames some 14 miles away from London. It was once a Royal Palace and ownership passed from one notable family to another, finally entering the possession of General Bramwell Booth who… Read more
Concrete Repair and Protection for Deteriorated Water Tanks in Ashford
Concrete Repair & Protection Solution for WTW Background Wessex Water supplies 1.3 million people in the South West of England with around 284 million litres of water daily. The company treats 475 million litres of sewage every single day and operates 110 Water Treatment Works, 340 Service Reservoirs and Water Towers and 405 Sewage Treatment… Read more
Advanced Concrete Rendering & Profiling for Prestigious Thameside Building
Concrete Repairs to Plant Room at Top of Landmark Structure Background Sea Containers House is a prominent riverfront building situated between the OXO Tower and Blackfriars Bridge, in fact it is the second largest building on the South Bank of the River Thames. Named after its original owner, an international shipping company, the building is undergoing… Read more
Cosmetic Repair Mortar Restores Historic Building
Repair of 19,000 Terracotta Bricks on Building Faҫade Background The historic Central Plaza building in China was constructed in Shanghai’s French district in 1907. Its first use was as a secondary school and it remained an educational building until the Cultural Revolution. After this time it was used as housing but over time, it fell… Read more
Concrete Repair & Protection of Malting Plant
Repair & Protection of Reinforced Concrete Beams, Columns, Walls & Ceilings Background The Crisp Malting Group is the UK’s leading privately owned maltster, selling malted cereals to the world’s top brewers, distillers and food producers. The Group operates a total of five malting plants, including Mistley Maltings which is located on the Stour Estuary near to… Read more
Concrete Repair & Protection for Government Office Building
Extensive Concrete Refurbishment to Protect from Carbonation & Effects of Weathering Background The DWP Building in Wigan required extensive external refurbishment due to the deterioration of the concrete elements caused by carbonation and the general effects of weathering. To meet the Client’s objective of extending the service life of the structure, an EN 1504 certified… Read more
Reinstatement of Concrete Cover to Protect Steel Reinforcement
Concrete Cover Reinstated Inside Prill Tower Background Fosfertil is Brazil’s largest producer of raw materials used in fertilisers. At this plant, urea is deposited down a tower to form pellets. This results in a hot and chemically aggressive atmosphere which quickly attacks normal concrete to cause spalling and corrosion of the steel reinforcement. The worst areas… Read more
Concrete Repair & Protection for Three Residential Blocks
Internal & External Refurbishment of Public Housing Stock Background Building on the success of the five year Decent Homes Programme in which 99.6% of the public housing stock was renovated, Northwards Housing required a single source specification for concrete repair and protection works on three residential blocks. The 13 storey blocks at Sanderson Court, Hayden Court… Read more
Concrete Repair & Corrosion Protection for Landmark Grade II Listed Building
Repairs to Soffits of Concrete Floors & Corrosion Protection of Cast Iron Support Structure Background The Old Liverpool Royal Infirmary, a landmark, Grade II listed building close to the City, opened in 1890 and still retains many of its original features making it popular for the filming of Victorian hospital dramas. It closed in 1978 and… Read more
Concrete Repair & Reinstatement of Concrete Jackets to Pipe Stacks
Concrete Repairs to Maintain Integrity & Protect Against Corrosion Background INEOS Chlor is the world’s third largest chemical manufacturer with a major UK facility at Runcorn, Cheshire. Here steel pipe stacks on its chlorine derivatives plant, which are jacketed with concrete to provide corrosion protection and heat insulation, were suffering from corrosion resulting in cracking… Read more
Concrete Repair & Protection for Norway’s Leading Multi-Use Conference Facility
Repair & Protection of Reinforced Concrete Suffering from Salt Induced Corrosion of the Reinforcement Background The Staalehuset Salt & Fish Warehouse was built in 1919 by Steffen Staalesen, who was Norway’s largest exporter of herrings with nearly 2,000 employees. When completed, it was the largest concrete building in Art Nouveau style in Northern Europe. However,… Read more